After years of struggling through harvest with limited corn storage, we took the leap this year to construct a second corn bin. When the original bin was constructed in the min 1980s, corn yields were far below what they are today. With the increase in yield, as well as expansion of acres, we were spending more time than we liked hauling corn to the elevator during harvest to make room for what was still standing in the fields. In years where time is short, this can cause major disruptions in getting the crop out of the fields in a timely manner. Lacking storage also takes away marketing opportunities and forces sales when the prices are usually at their worst.
To prepare the site we had to remove the black down to clay. Power lines had to be worked around carefully. An excavator and dump truck were used to remove the dirt. After that, pack-able fill was hauled in, spread on the pad site in layers and packed with a rented, remote controlled, packer.
Best laid plans….. This was the year for us to try something new in our corn fields. We have been experiencing root and stalk issues the past few years and feel that the cultivator is the culprit. Our plan was to do different trials consisting of 1) no cultivation 2) early cultivation but not ridging and 3) early cultivation followed by ridging. We managed to get the first cultivation in in a timely manner while the plants were still small. We left the cut away discs down to be as aggressive as possible with our weed control. On our ridging pass, the plan was to raise the cut aways and just use the sweep with ridging wings. This plan was thwarted by the onslaught of rains that followed. By the time things let up, the corn was tasseling. So much for trial 3.
Planting was finally under way on May 5. It’s been a long wait this spring but there are areas of Minnesota and Iowa that continue to get rains with no end in sight. We have a window of opportunity that needs to be taken advantage of by covering a lot of acres in as short of a time as possible. That’s the same race that happens every spring in one form or another. It’s a race against weather, field conditions, yields etc. Every day, this late in the season, impacts our corn and soybean final yields.
OK. I know it’s now the end of January and I’m still not caught up on posting from last fall. I am finally feeling caught up, to a point, with my most important winter office work. Last year’s data has been pored over, crunched, edited, tweaked, post calibrated and used to make decisions for 2018 and forward. Time has been put into selecting seed, figuring out the best way to keep weeds at bay both chemically and physically, crunching numbers to make the current corn and soybean prices work, developing marketing plans and attending winter meetings put on by the U of M, Coop and other ag related entities. My calendar for February still has more meetings and training sessions on it.
First field of corn.
Opening up the headland.
Fan motor needed bearings.
Now where was I before going off on that tangent. Oh yeah, corn harvest. It really did happen and I have the pictures to prove it. Normally, we don’t start harvesting corn until after soybeans are done but this fall was not normal by any measure. After getting tired of the weather delay we kept having during soybean harvest, we gave in and harvested some corn. The moisture was at 22%, dry enough to get a start. The variety removed all of the headlands on a 300 acre field. Taking these off would make harvesting the remainder of that field much easier when the time came. After meticulously going through the electric motors that need to reliably get us through harvest, we still had a breakdown on day two of corn harvest. We hadn’t done the main motors that cool the large grain bin. The second one went out about 3/4 of the way through harvest as well. Oh, well. Maybe next year will be trouble free. Yes, I’m dreaming again. Continue reading →
I was informed on Monday, January 29, by the National Corn Growers Association, that I was the grand prize winner of the 2017 Fields-of-Corn photo contest. I had entered this contest quite a few years ago and haven’t thought too much about it again until this fall, after capturing a spectacular sunset during corn harvest. One of my greatest joys during the harvest season, is the never ending beauty, displayed by God, during the evening sunset. I never tire of viewing or snapping photos. The backdrops, provided during harvest, add to the canvas something that is only available during a short season of the year.
In the past, cell phone photos seemed to lack something but I have been very impressed with the iPhone 7 camera. It is so much better at picking up differences in lighting to capture the full beauty of what my eye catches.
Our grain handling system is a key piece in the harvest process. It needs to run efficiently, with as few break downs as possible, to get through corn harvest in a timely manner. Even a small thing can bring harvest to a halt. Every seven years we change the bearings in all the electric motors of our grain system that put high hours on annually. 2017 was the year to do this again. We take all the the smaller motors off but leave the larger ones in place and remove the internal rotor that the bearings are mounted on. The largest motor, a 20hp 3ph motor on the top our our 120′ grain leg, is always a challenge. This year, we were able to do all the work on top of the grain leg thanks to a powerful 20V DeWalt impact wrench that helped remove the bearings from the shaft.
We also need to test fire the grain dryer to make sure that the flame control system is working properly. One of the burners wouldn’t fire. Upon investigation, a wire wast found to be chewed in half by some critter.
Our seed beans are handled in a gentle manner. This means using a belt conveyor to load them from the truck to the bins. We also unload the combine tank at half throttle to limit damage to the seed from the augers.
It is frustrating to find that major seed companies don’t have a level of quality control that matches their seed prices. With the impending wet and cold planting season that was forecast this spring, we had our equipment ready to get a jump start planting corn if that window of opportunity presented itself. April 18 – April 24 was our window and it quickly closed again until May 5. Two of the five varieties we planted failed at their first task of creating a good stand (high percentage) that emerges evenly. Gold Country 104-37 had very uneven emergence and a thin stand. Dekalb 52-85 had even emergence but, once again, a thin stand. Why don’t these companies publish a cold germ test on their seed tags? Warm germ is quite deceiving.
In this photos, taken from the top of our grain leg, you can see the difference in stand. The one on the left is obviously thinner than the one on the right. Both are Dekalb varieties.