Our grain handling system is a key piece in the harvest process. It needs to run efficiently, with as few break downs as possible, to get through corn harvest in a timely manner. Even a small thing can bring harvest to a halt. Every seven years we change the bearings in all the electric motors of our grain system that put high hours on annually. 2017 was the year to do this again. We take all the the smaller motors off but leave the larger ones in place and remove the internal rotor that the bearings are mounted on. The largest motor, a 20hp 3ph motor on the top our our 120′ grain leg, is always a challenge. This year, we were able to do all the work on top of the grain leg thanks to a powerful 20V DeWalt impact wrench that helped remove the bearings from the shaft.
We also need to test fire the grain dryer to make sure that the flame control system is working properly. One of the burners wouldn’t fire. Upon investigation, a wire wast found to be chewed in half by some critter.
Our seed beans are handled in a gentle manner. This means using a belt conveyor to load them from the truck to the bins. We also unload the combine tank at half throttle to limit damage to the seed from the augers.
Whenever I need to climb the grain leg on our farm to do maintenance, I have to take a moment to enjoy the view and snap a few photos. Enjoy!
East view from grain leg.
South view from grain leg.
West view from grain leg.
A view of the yard.
East view from the 120′ grain leg.
It’s always worth the 120′ climb to the top of our grain leg. We needed to inspect and lubricate the grain system to be ready for corn harvest. Test firing the grain dryer is very critical. Without it working properly, the rest of the system sits idle and corn harvest can’t proceed. While at the top, I can’t resist taking some photos with my iPhone.
Looking to the west.
Push tank in 2014.
During plating season we carry ATS liquid fertilizer on our tractor. The fertilizer is surface applied in a stream over the seed furrow behind the planter closing wheels. ATS is applies at a rate of 8 gpa so it is imperative that we carry enough to avoid stopping planting progress to refill tanks. We started our with 450 gallon tanks tucked between the tracks on our JD8310T tracked tractor. We were filling more often with fertilizer than we were with seed corn. We then added a cart mounted push tank to the front of our tractor to carry another 400 gallons of ATS. While not ideal, we already owned the cart and tank so no money was invested in the extra capacity.
Fast forward to 2015 when half way through the season our cart system failed beyond repair. It worked well while it lasted but now it was time to strategize for 2016 and beyond. Our research led us to adopting the idea of mounting outboard saddle tanks to carry another 400 gallons minimum. As we explored the idea, we decided that the ideal tank size would be 250 gallons on each size so we have room to easily carry 800 gallons on the tractor without having to fill each tank to capacity and risk overflowing fertilizer on the ground as well as on the steel with rusts easily when coated with fertilizer. Continue reading
Late summer means putting time into maintenance of harvest related equipment. The plastic cups on our grain leg, that handles the wet corn coming in from the fields, were getting brittle. We’ve found a couple of them stuck in various places in our grain system and succumbed to the fact that we needed to replace all 203 cups on the belt. Many of the bolts were rusted to the point where we had to either snap them off through the force of our 1/2″ DeWalt impact wrench or grind them off. After many hours the task was accomplished and we’re on to the next project!
Down time from field work means maintenance around the yard. Here’s Leon latching the newly installed gate.